Do composite doors warp?
This is a very interesting topic. The short answer is yes, however thats not the full story, as some warp more than others and cause major issues, however there is a particular brand that has a 3mm warp tolerance and does not cause any issues. Lets starts with reason why a composite door may warp:
Excessive Heat or Coldness: Composite doors are designed to withstand a range of temperatures, but extreme heat or cold can potentially cause warping. This is especially true if the door is exposed to direct sunlight for prolonged periods, which can cause the door to expand and contract. Similarly, in extremely cold conditions, the contraction of materials can lead to warping.
Not Lifting the Hooks: Some manufacturers claim that not lifting the hooks when closing the door can lead to warping. I personally have not seen any evidence to substantiate this claim but it is one some popular brands like to use as an excuse.
Moisture (Timber Core): While composite doors are designed to be resistant to moisture, in certain conditions, moisture can still penetrate the door. This is particularly true if the door has a timber core. When timber absorbs moisture, it can expand, leading to warping and swelling.
So now we know some of the reasons why composite doors warp, how bad is it? Well for some manufacturers, specifically the cheaper standard composite doors, it can be so bad you cannot open, close, lock or unlock the door which is far from ideal, this alone is one of the reasons we do not deal with cheaper composite doors.
I have had calls to visit customer’s houses who have had certain brands of timber composite doors fitted by somebody else and their door has warped more than 10mm, making it extremely difficult to lift the hooks to lock the door. This for a customer is a nightmare, and likewise for an installer.
So, with that out of the way, there is only one composite door that I know of that has a bow tolerance of 3mm, and it may warp by about 2mm overall, however, this does not cause the door any problems whatsoever and is something that you would not even notice and is the reason we are 100% confident when we supply and fit them.